A comprehensive digital platform intricately linked with vehicle production and intelligent manufacturing techniques. Six fundamental modules—production, quality, material, equipment, energy, and Andon—integrate operations from planning through execution and from control to optimisation.
Planning and scheduling, execution, real-time monitoring, and closed-loop traceability across the whole flow.
- Advanced planning and scheduling (APS) with automatic work-order breakdown and resource optimization
- Real-time capture and visualization of progress, output, takt, and labor hours
- Digital control of process flow, reporting, rework, and scrap
- Live linkage to SCADA and the equipment layer so plans land on the floor
- Multi-dimensional analytics to lift capacity and delivery
A full quality loop: prevention, in-process control, post-analysis, and continuous improvement.
- Standardized incoming, in-process, finished, and patrol inspection
- Real-time data capture, automatic judgment, and fast anomaly alerts
- Traceable nonconformance isolation, review, rework, and scrap
- SPC to catch quality drift early
- Quality reports and defect analysis to drive process improvement
Transparent, error-proof material control across the lifecycle for complete kitting.
- Integrated inbound, outbound, transfer, stocktake, and line-side inventory
- Batch, serial, and barcode/RFID traceability
- Pull-based delivery, feed error-proofing, shortage alerts, and WIP tracking
- Automatic consumption tracking and cost accounting to cut waste
- Seamless ERP and WMS integration
Full lifecycle plus predictive maintenance to maximize OEE.
- Integrated asset ledger, inspection, maintenance, repair, and spare parts
- Real-time status, operating parameters, and fault capture
- Predictive maintenance, anomaly alerts, and automatic downtime-cause analysis
- Automatic OEE, MTBF, and MTTR tracking and visualization
- Less unplanned downtime, longer equipment life, lower running cost
Real-time monitoring, metering, analysis, and optimization of water, electricity, gas, and heat for green, low-carbon production.
- Automatic collection, sub-metering, and real-time monitoring
- Consumption alerts, waste-point identification, and savings analysis
- Energy reports, cost allocation, and carbon accounting
- Shop, line, and equipment-level energy benchmarking
- Leaner energy use and compliant management
Fast response, transparent tracking, and closed-loop handling of production anomalies to cut line-stop losses.
- One-touch call for equipment faults, quality issues, material shortages, and safety problems
- Light-and-sound alarms, big-screen display, and real-time push to the responsible person
- Full recording of response time, handling duration, and resolution status
- Anomaly analytics to drive root-cause improvement
Integrates equipment, production lines, and systems into a unified, fluid communication framework, acquiring equipment status, process metrics, and operational information instantaneously to facilitate anomaly identification, proactive maintenance, and production enhancement, establishing a dependable data infrastructure for the digital factory.
The fundamental basis of the CHG digital-twin platform. High-accuracy modelling and simulation generate a digital representation of the physical environment, facilitating subsequent virtual commissioning and dynamic optimisation from plant design to operation.
- 1:1 scene modeling of layout, process flow, material movement, and energy use, kept consistent with the real floor
- Multi-dimensional simulation of process, equipment, and energy to predict bottlenecks, defects, and waste early
- Planning validation for new plants and line retrofits to cut planning errors and upfront cost
- Data linkage with IoT and SCADA to keep the model in sync with the floor
Finalises equipment troubleshooting, process verification, and program enhancement prior to the construction of the physical line, hence reducing the debugging duration and minimising expenses.
- Offline commissioning of control programs and process flow without a physical line, catching program bugs and equipment-coordination issues early
- Process-parameter optimization to set takt, precision, and energy before physical build
- Immersive virtual training for operators, maintenance, and commissioning staff
- Optimized programs and parameters synced directly to the physical line, cutting the project cycle by more than 30%
A real-time, dynamic virtual representation of the actual line, providing synchronisation between virtual and physical elements, continuous monitoring, and iterative optimisation throughout the line's existence.
- Real-time sync of equipment status, process parameters, progress, and energy via IoT and SCADA
- Dynamic monitoring with automatic anomaly recognition and light-and-sound alarms
- Closed-loop iteration: simulate an optimization, validate it on the physical line, then feed real data back to refine the model
- Full-lifecycle management from planning and build to operation and upgrade, extending line life and lowering cost
Real-time data collection, centralised oversight, and visual management of the production floor, featuring an intuitive HMI that displays equipment and process status, anomaly alerts, parameter regulation, and process traceability, serve as the fundamental data foundation for production management and operational enhancement.